Production of Components

Home – Production Of Components

At Sigma Advanced Systems, the Production of Components is a critical element of our commitment to delivering reliable, high-performance defense solutions. Our production processes are designed to ensure that every component we manufacture meets the highest standards of quality, precision, and durability.

Through our commitment to excellence in the Production of Components, Sigma Advanced Systems delivers the essential building blocks for advanced defense systems. Our focus on precision, quality, and reliability ensures that every component we produce contributes to the success of our clients’ operations.

Procurement & Sourcing

Well-established process for purchase and outsourcing
Approved Vendor system with vendor-evaluation, ratings and re-evaluation
Identification and sourcing of MIL / industrial grade components
Direct procurement of components from manufacturers, distributors and authorized dealers, with certificate of conformance (COC) / test certificates
Well-defined acceptance test procedures, inspection and QA, including anti-counterfeit measures
Well-established sources for PCB fabrication, with MIL Group-A and Group-B certification/IPC Standards
Well-established sources for mechanical fabrication, material sourcing, analysis and treatment

Stores

- Well-established arrangements for component storage
- Components stored under a controlled environment
- Clear demarcation of incoming stores, quarantined stores and accepted stores
- Computerised records
- Complete records of batch purchases, receipts and issues for traceability

PCB Assembly Facilities

Well-established procedures and guidelines

Anti-static work area as per the ANSI S 20.20 Standard

Dust, temperature and humidity control

Trained and experienced technicians

Excellent tools for soldering, re-work and visual inspection

In-house facilities for precision component soldering

Well-established sources for BGA package soldering

Complete sub-system assembly, including mechanical integration, wiring and crimping
Stage-wise inspection by QA, as per approved inspection and test plans

Cable Harness Assembly Facilities

Well-established facility for cable harness assembly activities like: wire cutting, preparation, soldering, crimping, Moulding/potting, marking/labelling and wire harness routing/securing.
Automatic machines for wire cutting, crimping, marking and pull testing
Label Printer

Testing Facilities

Custom built automatic test equipment (ATEs) for functional tests for large volume production units

Well-established testing facilities

Dust, temperature and humidity controlled work area

Adequate test-and-measurement (T&M) equip ment

Strict calibration policy

Testing carried out as per approved test plans
Component level screening test facility as per the customer requirements

Environmental Test Facilities

In-house environmental chambers for temperature – hot and cold for thermal shock and thermal cycling tests with humidity control

In-house test facility for dynamic tests- Vibration, Shock and Bump
Well-established outsourced arrangements for other environmental test facilities for Design or Batch Qualication tests

Advanced Manufacturing

We utilize state-of-the-art manufacturing technologies and processes to produce components that are both precise and consistent. Our advanced facilities are equipped to handle the complexities of producing critical defense and aerospace components with the utmost accuracy.

Quality Assurance

Quality is paramount in our production process. Every component undergoes rigorous testing and inspection to ensure it meets stringent industry standards. Our commitment to quality assurance guarantees that our components perform reliably in the most demanding environments.

Customization and Flexibility

We offer customized production services to meet the specific needs of our clients. Whether it’s a small batch of specialized components or large-scale production runs, our flexible manufacturing capabilities allow us to deliver tailored solutions that align with our clients’ requirements.

Integration with Systems

Our components are designed to integrate seamlessly with broader systems. We ensure that every part we produce contributes to the overall effectiveness and reliability of the final product, enhancing operational capabilities.

Timely Delivery

We understand the importance of meeting deadlines in defense projects. Our streamlined production processes are designed to ensure timely delivery, allowing our clients to maintain their project schedules and achieve their mission objectives.