Cable Harness Assembly

Home – Cable Harness Assembly

Cable Harness Assembly is a vital aspect of ensuring the reliability and performance of complex defense systems. At Sigma Advanced Systems, we specialize in the design and assembly of high-quality cable harnesses that are essential for the efficient operation of advanced military and aerospace technologies.

Expertise

Cable harness for airborne applications
Well-established facility for cable harness assembly activities like: wire cutting, preparation, soldering, crimping, Moulding/potting, marking/labelling and wire harness routing/securing
Expertise on soldering, crimping, shielding, heat-shrink, marking, ferruling, Cable printing
Screened / shielded cables for EMI/EMC protection
Cable boots
Filling with flexible potting material
Different types of connectors – Round Shell, D-type, Nicomatic others
Internal cabling inside equipment with routing
External cables
Automatic machines for wire cutting, crimping, marking and pull testing
Label Printer
Expertise on assembly and integration of multiple electronic modules, mechanical chassis, electro-mechanical components and mechanical sub-systems
Capability of building compact system for rugged application with modular approach, with minimal internal wiring
Expertise on electro-mechanical and positional interfaces
Positional Optical Encoders
Synchro Resolvers
LVDT, RVDT
Activators
Pneumatic, Hydraulic
DC Motors, BLDC Motors
Drive Electronics – Analog & Digital commands

Precision Engineering

Our cable harness assemblies are engineered with precision to meet the exact specifications of each system. We use top-grade materials and advanced manufacturing techniques to ensure that every cable harness is durable, reliable, and capable of performing under the most challenging conditions.

Custom Solutions

We understand that each project has unique requirements. Our team works closely with clients to develop custom cable harness solutions that are tailored to the specific needs of their systems, ensuring seamless integration and optimal performance.

Rigorous Quality Control

Quality is at the forefront of our cable harness assembly process. Each assembly undergoes strict testing and inspection to ensure it meets industry standards and client specifications. Our commitment to quality control guarantees that our cable harnesses deliver consistent, dependable performance.

Versatility and Compatibility

Our cable harness assemblies are designed for versatility and compatibility, supporting a wide range of defense and aerospace applications. Whether for communication systems, avionics, or complex weaponry, our harnesses ensure that all components work together efficiently.

Reliability in Harsh Environments

Cable harnesses must endure extreme conditions, including temperature variations, vibrations, and electromagnetic interference. Our assemblies are built to withstand these challenges, ensuring reliable connectivity and performance in any environment.